Hengstler ACURO AC36 Absolute Rotary Encoder

AC36 36mm Absolute Optical Rotary Encoder

Product Overview

The AC36 is a high-performance optical absolute rotary encoder equipped with a precise multi-turn gearbox and advanced optical scanning technology. Engineered with a compact 36 mm footprint and a solid shaft, this device is physically compatible with standard incremental encoders, serving as a seamless, direct replacement.

By upgrading to the AC36, designers can unlock the superior reliability and precision of absolute encoding for demanding applications, including automated equipment manufacturing and medical engineering.

Key Features & Mechanical Design

  • Compact Powerhouse: As a proud member of the ACURO industry product family, the AC36 delivers the exact same robust performance data as larger 58 mm variants, but within a highly space-saving 36 mm profile.
  • Durable Construction: Built for longevity and stable operation, the mechanical design is anchored by a solid shaft assembly securely mounted within dual ball-bearings.
  • Effortless Upgrades: Its physical compatibility allows you to directly replace outdated incremental encoders without needing to heavily modify your existing mechanical setup.
Hengstler AC 36 Absolute Encoder (BiSS / SSI) Technical Specifications
● GENERAL
DescriptionThe AC 36 is an absolute optical encoder with a true geared multiturn, optical sensing technology and 36 mm diameter. Equipped with a solid shaft, the AC 36 is mechanically compatible with all common incremental encoders, allowing the compact design to directly replace adequate incremental encoders. This brings absolute-encoder technical capability to equipment engineering and medical engineering applications for the first time. The mechanical design uses a two-ball-bearing supported mechanical shaft assembly. The AC 36 complements the ACURO®-industry series with small frame sizes and the same performance as 58 mm versions.
Key FeaturesOverall length 36 mm; for equipment engineering and industry; up to 17 Bit resolution singleturn + 12 Bit multiturn; solid shaft 6 mm (hollow shaft version: AD 36); +100°C operating temperature; 10,000 rpm (continuous); optical encoder with true geared multiturn; BiSS or SSI interface; option sinewave 1 Vpp; bandwidth 500 kHz.
BiSS InterfaceUnique within its class, the AC 36 provides fully digital position data up to 17 Bit (singleturn) and 12 Bit (multiturn) over the bidirectional synchronous interface with a variable clock rate up to 10 MHz — corresponding to a singleturn resolution of more than 130,000 measured steps. Backward compatibility is realized through the SSI interface together with 2048 sine-cosine periods per revolution.
Integrated Diagnostic SystemBased on latest OptoAsic technology with an advanced diagnostic concept. A continuous plausibility check controls internal signal processing for each increment. A code check guarantees that the encoder signal represents the measured rotation bit by bit. Operating temperature can be measured, read out and monitored over warn and alarm bits with 8-bit resolution (1°C), ensuring maximum LED lifetime; eventual failures are indicated early via warn bits.

 

● TECHNICAL DATA — MECHANICAL
Housing Diameter37.5 mm.
Shaft Diameter6 mm (solid shaft).
Flange (Mounting of Housing)Pilot flange.
Protection Class — Shaft InputIP64 (EN 60529).
Protection Class — HousingIP64 (EN 60529).
Max. SpeedMax. 10,000 rpm (continuous); max. 12,000 rpm (short term).
Starting Torque≤ 1 Ncm.
Moment of Inertiaapprox. 2.5 x 10⁻⁶ kgm².
Vibration Resistance100 m/s² (10…2000 Hz) (DIN EN 60068-2-6).
Shock Resistance1000 m/s² (6 ms) (DIN EN 60068-2-27).
Operating Temperature-40°C … +100°C.
Storage Temperature-15°C … +85°C.
Weightapprox. 80 g (Singleturn) / 130 g (Multiturn).
ConnectionCable, axial or radial.

 

● TECHNICAL DATA — ELECTRICAL
Supply Voltage-5% / +10% DC 5 V, or DC 7-30 V.
Max. Current w/o Load50 mA (Singleturn), 100 mA (Multiturn).
Resolution — Singleturn12–17 Bit.
Resolution — Multiturn12 Bit.
Output CodeGray, Binary.
DrivesClock and Data / RS422.
Incremental Signals (Optional)Sinus-Cosinus 1 Vpp.
Number of Pulses2048.
3dB Limiting Frequency500 kHz.
Absolute Accuracy±35″.
Repeatability±10″.
Alarm OutputAlarm bit (SSI option); warning and alarm bit (BiSS).

 

● ELECTRICAL CONNECTIONS (CABLE)
SignalColour Cable
5 / 7-30 V (UB)White
0 V (UN)Brown
ClockYellow
Clock̄ (inverted)Green
DataPink
Datā (inverted)Grey
White/Green
¹Brown/Green
Red/Blue
B̄¹Grey/Pink
5V Sensor¹Violet
0V Sensor¹Black
¹ Only with “SC” (SSI Gray + SinCos 1Vpp) interface option.

 

● DIMENSIONED DRAWINGS
Connection — AxialOverall length 32.6 mm (25.1 mm to mounting face, 12.5 mm shaft extension, 3 mm shaft shoulder); housing Ø36 mm; shaft Ø6 f7; shaft pilot Ø20 f7; flange Ø38.1 ±0.15 mm; mounting bolt circle Ø30 ±0.1 mm with holes at 15°, 45°, 90°, 240° positions (M3, depth 6, per note <1>). Dimensions in mm.
Connection — RadialSame overall envelope as the axial version (32.6 mm / 25.1 mm / 12.5 mm / 3 mm; housing Ø36 mm; shaft Ø6 f7; shaft pilot Ø20 f7; flange Ø38.1 mm; mounting bolt circle Ø30 ±0.1 mm, M3 depth 6 per note <1>) with the cable exiting radially (side) instead of axially. Dimensions in mm.

 

● ORDERING INFORMATION
TypeResolutionSupply VoltageFlange, Protection, ShaftInterfaceConnection
AC360012 = 12 Bit ST
0013 = 13 Bit ST
0014 = 14 Bit ST
0017 = 17 Bit ST
1213 = 12 Bit MT + 13 Bit ST
1217 = 12 Bit MT + 17 Bit ST (BiSS)
A = DC 5 V
E = DC 7-30 V
R.41 = Pilot, IP64, 6 mmBI = BiSS
SB = SSI binary
SG = SSI Gray
SC = SSI Gray (+SinCos 1Vpp)
A = Cable, axial
B = Cable, radial

 

● CABLE LENGTH SELECTION
Versions with cable outlet (connection A, B, E or F) are available with various cable lengths. Add the respective code to the end of the ordering code to select the desired length. Further cable lengths available on request.
CodeCable Length
(without code)1.5 m
-D03 m
-F05 m
-K010 m
-P015 m
-U020 m
-V025 m

 

● ACCESSORIES — FLEXIBLE COUPLINGS
DescriptionOrdering Code
Bellows coupling 6mm / 6mm3520 068
Disk coupling 6mm / 6mm0070 663
Helical coupling 19/28, 5mm / 6mm3520 035
Helical coupling 19/28, 6mm / 6mm0070 653
Helical coupling 19/28, 6mm / 6.35mm3520 051
Helical coupling 25/32, 6mm / 9.53mm3520 052
Helical coupling 25/32, 6mm / 10mm3520 066
Isolated disk coupling 6mm / 6mm3520 081
Isolated disk coupling 6mm / 10mm3520 082
Plastic coupling 5mm / 6mm3520 033
Plastic coupling 6mm / 6mm1761 026

 

● ACCESSORIES — MEASURING WHEELS
Tread 1: rim with fine crosshatched knurl — for applications such as threads and yarns. Tread 2/3: glued-on rubber profile (B = low-wear rubber surface with good grip, white) — for applications such as paper and cardboard, measuring cables, non-greasy metals, fleece, undressed or surface-treated wood, and soft/hard plastics.
MaterialBore Diameter (fitting to encoder shaft)CircumferenceTreadWidth of Bearing SurfaceOrdering Code
Aluminum6 mm0.2 m14 mm0601 015
Aluminum6 mm0.2 m2B12 mm0601 048

 

● ACCESSORIES — DISPLAYS
DescriptionOrdering Code
Position indicator Signo-SSI0727 111

Download Hengstler ACURO AC36 Absolute Rotary Encoder information here

Datasheet: Hengstler AC36
Manual:

Shopping Cart


Do you want to hide this popup?