We had an enquiry from a customer who wanted to split an existing 4 to 20mA loop to feed a second display without disturbing the reading on the original controller. Their concern was that tapping straight into the loop might introduce noise or upset the calibration on the primary instrument.
This looks simple, but wiring a second device straight into a live current loop is not something we would recommend doing directly. Any extra load on the loop changes its resistance, and if the two devices don’t share a truly isolated ground, you end up with a ground loop that shows up as drift or noise on both ends. In actual application, plants running VSDs, welding sets, or heavy switching gear nearby make this worse.
For this, we would normally recommend the MTT MS3004, a terminal block type signal conditioner and isolator. It accepts a wide range of DC current or voltage inputs and re-issues them as a clean, isolated 4 to 20mA or voltage output, with full isolation between input, output, and power supply. That isolation is what lets you split or repeat a signal safely, without loading down or disturbing the original loop. It mounts on DIN rail right at the panel, has field-adjustable zero and span for on-site calibration, and a fast-response /K option is available where response time under load actually matters.
Before we quote, we would normally check the exact input signal range from the existing loop, the output range the second device expects, and whether a fast-response version is needed for your application. Hope this helps — let us know your signal details and we can confirm the right model together.
| Input Types | DC current (100µA to 200mA) or DC voltage (200mV to 600V) |
| Input Resistance | 1MΩ min. (voltage), 10-250Ω depending on range (current) |
| Allowable Input | 30V DC max. / 40mA DC max., continuous |
| Output Types | DC current (4-20mA, 0-20mA) or DC voltage (10mV to 20V) |
| Zero / Span Adjustment | ±2.5% of span each |
| Accuracy | Better than ±0.1% of span (at 25°C±5°C) |
| Temperature Effect | ±0.2% of span per 10°C change |
| Response Time | 85ms max. (0-90%); 10ms max. with /K option |
| CMRR | 100dB min. (500V AC, 50/60Hz) |
| Power Supply | 24V DC (±10%) or 12V DC (±20%) |
| Power Consumption | 40mA max. (24V current out), 70mA max. (12V current out) |
| Isolation | 3-way isolation between input, output, and power |
| Insulation Resistance | 100MΩ min. (@ 500V DC) |
| Dielectric Strength | 1500V AC for 1 minute |
| Enclosure / Mounting | ABS resin (UL 94V-0), DIN rail mounting, M3.5 screw terminal |
| Dimensions | W25.0 × H94.0 × D40.0 mm |
| Weight | 90g max. |
| Operating Temperature | -5 to 55°C, 5-90% RH non-condensing |
| Storage Temperature | -10 to 60°C |
| Standards | EMC Directive 2014/30/EU, EN61326-1:2013; Low Voltage Directive 2014/35/EU, IEC/EN61010-1:2010 |
Frequently asked questions
What is the MS3004 used for?
It converts and isolates a DC current or voltage signal, so you can split, repeat, or protect a 4 to 20mA or voltage loop without disturbing the original instrument reading.
Can the MS3004 be used to split an existing 4 to 20mA loop?
Yes, that’s one of its most common uses. Because the input, output, and power are all isolated, adding the MS3004 doesn’t load down or disturb the original loop.
What’s the difference between the MS3004 and the MS3044?
The MS3004 has a standard response time of 85ms (10ms with the /K fast-response option), while the MS3044 is built specifically for fast-response applications, with a response time of 70 microseconds. If your loop needs very fast signal tracking, the MS3044 is the better fit.
Does the MS3004 need a separate power supply?
Yes, it runs on 24V DC or 12V DC and is not loop-powered.
Download MTT MS3004 Terminal Block Type High-Level Signal Conditioner (Isolator) information here
Datasheet: MTT MS3004 Spec Sheet (PDF)
Manual: MTT MS3000 Series User’s Manual (PDF)