Contrec 515 Steam Flow Computer (SC05)

The Contrec Model 515 (Application SC05) is a high-accuracy industrial steam flow computer optimized specifically for differential pressure elements operating under the international AGA-3 standard. Engineered to serve as a precise thermal measurement center for custody transfer and utility balancing, the software completely incorporates specialized algorithms to accurately account for gas thermal expansion effects and primary calibration states. The hardware architecture natively supports stacked differential pressure transmitters to maximize loop turndown ratios without diminishing low-flow precision. Mass flow and energy calculations are continuously processed in absolute compliance with the IAPWS-IF97 Industrial Formulation (1997), providing dedicated multi-mode logic for water, saturated steam, and superheated steam applications. Housed in an IP65 field-mounting enclosure featuring a backlit alphanumeric LCD screen and an ergonomic keypad, it delivers robust hardware isolation and definitive audit safety. Outfitted with an adjustable 8-24V DC sensor supply, isolated 4-20mA loop retransmission, and dual-port RS-232/RS-485 Modbus RTU telemetry, the Model 515 SC05 is a premier B2B solution for high-density steam utility processing manifolds.

Key Product Features

  • AGA-3 DP Flow Compliance: Implements native AGA-3 differential pressure equations, combining correction variables for precise tracking of orifice thermal expansion.
  • IAPWS-IF97 Thermodynamic Math: Natively implements international standard formulations to resolve exact specific volume and specific enthalpy across water, saturated steam, and superheated steam configurations.
  • Stacked Transmitter Input Option: Configured to manage dual stacked differential pressure transmitters to significantly extend overall operational flow turndown limits.
  • Onboard Transducer Power Supply: Features an integrated, front-panel adjustable 8-24V DC excitation output providing up to 50mA to eliminate separate field power loops.
  • Extensive Operational Logging: Non-volatile flash memory combines with an internal Real Time Clock (RTC) logger to capture over 1,000 entries of process totals, logs, and diagnostic states.
Contrec Model 515 SC05 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory permanently stores accumulative totalizers, mass logs, configuration constants, and history records during full plant power failure events.
● INPUT SECTION
Differential Pressure InputsSingle or dual stacked analog differential pressure input channels configured for AGA-3 orifice loops.
Configurable Signal Formats: 4 to 20 mA current loops, 0 to 5 Vdc, or 1 to 5 Vdc voltage signals.
Signal Processing: Active filtering, programmable low-flow cutoff boundaries, and linear extraction.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial Communications ChannelRS-232 Configuration: Standard port connection link optimized for local PC terminal setup or ticket printer attachment.
RS-485 Configuration (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Operator InterfaceBacklit alphanumeric LCD display with language selection and custom tags. Showcases real-time parameters: Volume, Volume Flowrate, Corrected Volume, Mass, Mass Flowrate, Temperature, Pressure, Energy, Power, Specific Volume, and Differential Pressure.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal AGA-3 orifice equations, fluid Reynolds numbers, and mathematical IAPWS-IF97 steam parameters.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixIntegrated Real-Time Clock (RTC) logging matrix capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Enclosure Shell ConstructionField-mounting enclosure layout molded from high-impact chemical-resistant polymers (Available for flush panel mount, pipe track mount, or inside a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayErgonomic elastomeric tactile keypad providing direct operator command interaction.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Steam Flow Computer (SC05) information here

Datasheet: Contrec_515-SC05_Datasheet 
Manual: Contrec_515-SC05_Manual

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