Contrec 515 Steam Flow Computer (SC05)

Steam custody transfer and utility balancing customers using a DP element under the AGA-3 standard need thermal expansion and calibration effects accounted for correctly, not just a basic flow reading. The Contrec 515 SC05 Steam Flow Computer is built for exactly this.

It runs AGA-3 compliant DP flow calculations while accounting for thermal expansion and the primary element’s own calibration conditions. Stacked DP transmitters extend the turndown ratio without losing low-flow accuracy, and mass flow and energy are calculated per the IAPWS-IF97 Industrial Formulation, with dedicated logic for water, saturated steam, and superheated steam.

In actual application, this unit usually sits out on process plant rather than in a control room, so it comes in a weatherproof IP65 field-mounting enclosure with a backlit alphanumeric LCD and a keypad. It also has an adjustable 8-24V DC sensor supply and isolated 4-20mA loop retransmission for integration into plant systems.

Before we quote this, we would normally check your DP transmitter range (single or stacked), your steam pressure and temperature, and whether you are measuring saturated or superheated steam.

Hope this helps.

Contrec Model 515 SC05 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory permanently stores accumulative totalizers, mass logs, configuration constants, and history records during full plant power failure events.
● INPUT SECTION
Differential Pressure InputsSingle or dual stacked analog differential pressure input channels configured for AGA-3 orifice loops.
Configurable Signal Formats: 4 to 20 mA current loops, 0 to 5 Vdc, or 1 to 5 Vdc voltage signals.
Signal Processing: Active filtering, programmable low-flow cutoff boundaries, and linear extraction.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial Communications ChannelRS-232 Configuration: Standard port connection link optimized for local PC terminal setup or ticket printer attachment.
RS-485 Configuration (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Operator InterfaceBacklit alphanumeric LCD display with language selection and custom tags. Showcases real-time parameters: Volume, Volume Flowrate, Corrected Volume, Mass, Mass Flowrate, Temperature, Pressure, Energy, Power, Specific Volume, and Differential Pressure.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal AGA-3 orifice equations, fluid Reynolds numbers, and mathematical IAPWS-IF97 steam parameters.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixIntegrated Real-Time Clock (RTC) logging matrix capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Enclosure Shell ConstructionField-mounting enclosure layout molded from high-impact chemical-resistant polymers (Available for flush panel mount, pipe track mount, or inside a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayErgonomic elastomeric tactile keypad providing direct operator command interaction.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Steam Flow Computer (SC05) information here

Datasheet: Contrec_515-SC05_Datasheet 
Manual: Contrec_515-SC05_Manual

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