Contrec 515 Secure Dual Stage Batch Controller (BS03)

Some of our customers batching chemicals or fuel need more than just an accurate fill. They also need to know who ran the batch, and prove it later if a regulator or an auditor asks. The Contrec 515 BS03 Secure Dual Stage Batch Controller is built for exactly this.

Like the standard dual stage controllers in the 515 series, the BS03 fills fast with a coarse valve, then switches to a slow fine valve as the target volume gets close, so the batch lands on target without overshoot. It reads mass frequency flowmeter input (pulse, turbine coil, sine wave, or Namur proximity signals), and it keeps automatic overrun compensation running in the background, adjusting valve closure timing based on the overshoot from the last 3 batches.

What makes it “Secure” is the operator control layer on top. It reads an ID-Tag through an iButton reader connected to the serial port, so only a validated operator can start a batch. It can also require a permissive signal before batching begins. Every delivery is logged with a timestamp, up to 1000 transactions, with the ID-Tag recorded against each one, so deliveries can be linked back to an operator or an external database if needed.

Before we quote this, we would normally check your flowmeter type and signal, your line pressure and fluid, and whether you actually need the ID-Tag/logging features or just the standard dual stage batching.

Hope this helps.

FunctionSecure Dual Stage Batch Controller for mass frequency flowmeters; delivers preset quantities using a coarse (fast) then fine (slow) valve stage, with automatic overrun compensation based on the previous 3 batches; “Secure” features add ID-Tag (iButton) operator validation, transaction logging (up to 1000 records with timestamps), and permissive authorization before batching starts
DisplayBacklit LCD, 7-digit numeric (15.5mm) and 11-character alphanumeric (6mm) display, 0.3 second update rate
InputsMass frequency input (pulse, turbine coil, sine wave, or Namur proximity switch up to 10kHz; CMOS, TTL, open collector, reed switch); up to 4 analogue channels with 20-point non-linear correction
Accuracy0.05% full scale at 20°C; 0.1% typical across full temperature range
Outputs2 x isolated pulse (200mA/30Vdc) or 4-20mA outputs (0.05% accuracy); 2 standard relay outputs (3A max) for coarse/fine stage valve control, 2 additional optional
Power100-240Vac (50-60Hz) or 12-28V DC, up to 10W; front-panel adjustable 8-24V DC transducer supply
EnclosureIP65 (NEMA 4X) panel mount; conformal coating option extends temperature range
Operating Temperature+5 to +40°C standard; -20 to +60°C with conformal coating
Dimensions147 x 74 x 170mm (W x H x D); panel cut-out 139 x 67mm
CommunicationCOM-1 RS232, COM-2 RS485 or Ethernet (optional); ASCII, Modbus RTU/TCP-IP, and Printer protocols, 2400-19200 baud

Download Contrec 515 Secure Dual Stage Batch Controller (BS03) information here

Datasheet: Contrec_515-BS03_Datasheet
Manual: Contrec_515-BS03_Manual

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