Contrec 515 Dual Stage Batch & Flow Controller (BF03)

The Contrec 515 BF03 is a dual-stage batch and flow controller designed for delivering specific quantities at set flow rates using a mass frequency input. It can operate in either preset or on-off modes for batch control, while flow control can be configured for local (manual) operation or PI loop mode.

What sets this application apart from the standard batch controller is single or dual-stage relay control – so you can run a batch on one control relay, or split it across two (typically a fast-fill relay and a slow-fill relay) so the batch runs quickly for most of the delivery and then slows down near the target quantity for better final accuracy.

This system offers operators a clear local display that shows flow rate deviation, and it can be integrated into more automated systems for remote control via communications. Users can quickly access frequently used preset values directly from the front panel, provided they have the necessary authorization. The PI control of the process flow is managed through a 4-20mA proportional valve, with built-in wind-up protection, a deadband, output hold, and adjustable ramp time to minimize wear on valves and actuators.

Before we quote this, we would normally check the flowmeter’s pulse output type, whether you need single or dual-stage batching, the batch quantities and flow rates you need, and the valve or actuator you plan to control. Hope this helps.

FunctionDual-stage batch and flow controller for delivering set quantities at set flow rates from a mass frequency input. Supports single or dual-stage relay control (fast-fill/slow-fill) for improved final batch accuracy, plus PRESET and ON-OFF batch modes, with flow control in local (manual) or PI loop mode.
InputsFrequency input from a mass flowmeter – millivolt, reed switch, Namur proximity, or open collector pulse.
DisplayBacklit alphanumeric LCD showing flow rate, flow rate deviation, and batch totals.
Accuracy0.05% of full scale @ 20°C, 0.1% typical across full temperature range.
Outputs4-20mA proportional valve control output with wind-up protection, deadband, output hold, and adjustable ramp time; single-stage control relay (R1) and dual-stage control relay (R2); 2x isolated pulse outputs (200mA/30Vdc) or 4-20mA analogue retransmission, 0.05% accuracy.
Power100-240Vac or 12-28Vdc, up to 10W. Adjustable 8-24Vdc transducer excitation supply.
EnclosureIP65/NEMA 4X panel mount, conformal coating option.
Operating Temp+5 to +40°C standard, -20 to +60°C with conformal coating option.
Dimensions147 x 74 x 170mm, panel cutout 139 x 67mm.
CommunicationCOM-1 RS232, COM-2 RS485/Ethernet. ASCII, Modbus RTU, TCP-IP, or Printer protocol, 2400-19200 baud.
SecurityFront-panel access to frequently used preset values is authorisation-controlled.

Download Contrec 515 Dual Stage Batch & Flow Controller (BF03) information here

Datasheet: Contrec_515-BF03_Datasheet
Manual: Contrec_515-BF03_Manual

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