Contrec 515 Mass Flow Computer with Master Proving (MP01)

The Contrec Model 515 (Application MP01) is an advanced, high-performance volume flow computer uniquely engineered with integrated master prover logic to deliver “on-the-fly” in-line calibration validation for frequency volumetric flowmeters. Optimized for custody transfer and fuel distribution headers, this robust instrument calculates line mass and volumetric flowrates independently from proving totals. The secondary dual frequency channel accepts raw pulse data from a reference master meter, automatically calculating a recommended Meter Factor based on current flow conditions without interrupting active process loops. To compensate for harsh thermal and fluid variables, the computer integrates live analog temperature and pressure values, executing flow-weighted averaging rather than simple time averaging to maintain premium precision. Enclosed in a ruggedized, weather-tight enclosure featuring an adjustable backlit display, the Contrec 515 MP01 provides side-by-side 4-20mA retransmission, an adjustable 8-24V DC excitation supply, and dual RS-232/RS-485 Modbus RTU serial architecture for advanced refinery and pipeline telemetry hubs.

Key Product Features

  • In-Line Master Prover Engine: Executes real-time, “on-the-fly” validation runs against a reference master meter to derive and recommend optimized Meter Factors.
  • Flow-Weighted Analog Averaging: Mathematically integrates temperature and pressure analog readings over fluid volume rather than time to eliminate process data skewing.
  • Dual Signal Tracking Paths: Maintains line flowrate parameters and master verification parameters completely independent of one another inside the calculation core.
  • Onboard Transducer Power Output: Eliminates auxiliary field wiring overhead by delivering a software-controlled 8-24V DC excitation supply to power connected flowmeters.
  • Remote Verification Control: Proving runs can be executed remotely via discrete rear-panel hardware inputs or through serial network commands.
Contrec Model 515 MP01 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% configuration via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory & Data SecurityNon-volatile flash memory permanently preserves line totals, proving history logs, calibration constants, and system configurations during full plant power blackout events.
● INPUT SECTION
Frequency Pulse InputsDual frequency channels assigned for the active Line Flowmeter and Reference Master Meter.
Compatible Types: Millivolt signals, reed switches, Namur proximity sensors, or open collector pulse trains.
Frequency Range: 0Hz minimum to 10kHz maximum signal bandwidth.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial InfrastructureRS-232 Port: Dedicated port optimized for direct PC terminal setup or local ticket receipt printing.
RS-485 Port (Optional): Multi-drop serial bus supporting robust long-distance plant networking.
Supported Protocols: Modbus RTU, Ticket Printer, and Contrec command-line protocols.
Local Display ScreenBacklit alphanumeric LCD display showcasing Line Mass, Line Flowrate, Proving Mass, Proving Flowrate, Master Mass, Master Flowrate, Proving Run Deviation %, Recommended Meter Factor, Temperature, Average Temperature, Pressure, and Average Pressure.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal mathematical calibration equations and flow calculations.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixReal-Time Clock (RTC) event log memory block capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Mechanical Housing LayoutMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayRobust elastomeric keyboard layout providing precise tactile user input feedback.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Mass Flow Computer with Master Proving (MP01) information here

Datasheet: Contrec_515-MP01_Datasheet 
Manual: Contrec_515-MP01_Manual

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