Contrec 515 Petroleum Consumption Flow Computer (FP01)

The Contrec Model 515 (Application FP01) is an industrial-grade, multi-fluid net consumption flow computer designed to execute precise addition or subtraction balancing across two independent volumetric flow channels. Optimized for complex engine testing, boiler efficiency diagnostics, and facility fuel consumption loops, this advanced system evaluates dual frequency inputs alongside companion analog temperature sensors to perform high-accuracy volume correction to reference conditions. Its math engine features highly specialized integrated fluid tables covering standard petroleum products, gasohol blends, ethanol-water mixtures, and general or user-defined custom fluids. Enclosed in a weather-sealed IP65 weatherproof casing to survive harsh field environments, the computer can toggle between Detail and Basic main menus to streamline plant operator interaction. Complete with isolated 4-20mA loop retransmission, dual RS-232/RS-485 Modbus RTU telemetry, and an adjustable 8-24V DC sensor supply, the Contrec 515 FP01 offers a comprehensive thermal and volumetric consumption monitoring package for modern automated utilities.

Key Product Features

  • Net Addition/Subtraction Mode: Specially optimized for differential fluid tracking, subtracting a return line from a feed line to verify absolute process net consumption.
  • Broad Chemical & Fluid Profiling: Onboard temperature correction matrices handle diverse fluid types including gasohol, ethanol-water mixtures, and user-defined custom fluid curves.
  • Dual Temperature Compensation: Utilizes dual independent analog temperature inputs to apply real-time volume compensation variables per channel.
  • Onboard Transducer Excitation: Features an adjustable 8-24V DC excitation output providing up to 50mA from the front panel to power local flow sensors.
  • Extensive Multi-Protocol Telemetry: Outfitted with simultaneous isolated analog retransmission, scaled open collector pulse outputs, and serial links supporting Modbus RTU and Ticket Printers.
Contrec Model 515 FP01 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage controlled via front panel software program; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory ensures that all fluid consumption totalizers, configuration parameters, and history records remain permanently stored during full plant power failure events.
● INPUT SECTION
Flowmeter Pulse InputsTwo separate frequency channels supporting 0Hz minimum up to 10kHz maximum signal bandwidth.
Compatible Types: Low-level millivolt, contact closure reed switches, Namur proximity sensors, or open collector pulse trains.
Analog InputsTwo independent analog temperature inputs (RTD Pt100 or linear 4 to 20 mA current loops) for dedicated channel-by-channel volume correction.
Main Menu VariablesUser-configurable operational display variables:
Net/Gross Volume 1 & 2, Resultant Net Volume & Net Flowrate, Resultant Mass & Mass Flowrate, Temperature 1 & 2, and Resultant Temperature.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with customizable range scaling.
Digital Pulse OutputOpen collector transistor output featuring software-defined scaling factor and adjustable pulse width duration.
Serial InfrastructureRS-232 Port: Connection link optimized for receipt printer attachment or local PC terminal programming.
RS-485 Port (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Operator DisplayBacklit alphanumeric LCD display with language selection and custom user tags. Supports structural “Detail” or “Basic” operational menu views to fit plant requirements.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal volumetric balancing algorithms and multi-fluid density lookups.
Analog Retransmission PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixIntegrated Real-Time Clock (RTC) logging matrix capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Enclosure Shell ConstructionMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy Ex410 explosion-proof housing).
Tactile Input InterfaceErgonomic elastomeric tactile keypad providing direct operator command interaction.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Petroleum Consumption Flow Computer (FP01) information here

Datasheet: Contrec_515-FP01_Datasheet 
Manual: Contrec_515-FP01_Manual

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