Contrec 515 Petroleum Consumption Flow Computer (FP01)

The Contrec Model 515 (Application FP01) is a net consumption flow computer for petroleum-type products, built to add or subtract two independent frequency flow channels – typically a feed line and a return line – to work out the true net consumption rather than just gross flow on one line. This is the setup you’d normally see on engine test cells, boiler efficiency checks, and facility fuel consumption loops where you need to know what was actually burned or used, not just what passed the meter.

Each of the two channels gets its own temperature input and volume correction, using onboard fluid tables covering standard petroleum products, gasohol blends, ethanol-water mixtures, and user-defined custom fluids. So if your feed and return lines run at different temperatures, or even slightly different fluid blends, the 515 corrects each channel independently before doing the subtraction.

In actual application, this application code is normally paired with two turbine or PD meters already fitted with frequency pickups, one on each line. The 515 has an onboard adjustable transducer excitation supply so you can power the field transmitters directly, plus 4-20mA retransmission, pulse outputs, and dual RS-232/RS-485 ports supporting Modbus RTU or a ticket printer, so it fits into most existing plant setups.

Before we quote this, we would normally check the fluid type on each channel (and whether it matches one of the built-in tables or needs a custom curve), the meter pulse output type, the temperature range on each line, and what output signals your control system needs. Hope this helps.

Contrec Model 515 FP01 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage controlled via front panel software program; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory ensures that all fluid consumption totalizers, configuration parameters, and history records remain permanently stored during full plant power failure events.
● INPUT SECTION
Flowmeter Pulse InputsTwo separate frequency channels supporting 0Hz minimum up to 10kHz maximum signal bandwidth.
Compatible Types: Low-level millivolt, contact closure reed switches, Namur proximity sensors, or open collector pulse trains.
Analog InputsTwo independent analog temperature inputs (RTD Pt100 or linear 4 to 20 mA current loops) for dedicated channel-by-channel volume correction.
Main Menu VariablesUser-configurable operational display variables:
Net/Gross Volume 1 & 2, Resultant Net Volume & Net Flowrate, Resultant Mass & Mass Flowrate, Temperature 1 & 2, and Resultant Temperature.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with customizable range scaling.
Digital Pulse OutputOpen collector transistor output featuring software-defined scaling factor and adjustable pulse width duration.
Serial InfrastructureRS-232 Port: Connection link optimized for receipt printer attachment or local PC terminal programming.
RS-485 Port (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Operator DisplayBacklit alphanumeric LCD display with language selection and custom user tags. Supports structural “Detail” or “Basic” operational menu views to fit plant requirements.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal volumetric balancing algorithms and multi-fluid density lookups.
Analog Retransmission PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixIntegrated Real-Time Clock (RTC) logging matrix capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Enclosure Shell ConstructionMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy Ex410 explosion-proof housing).
Tactile Input InterfaceErgonomic elastomeric tactile keypad providing direct operator command interaction.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Petroleum Consumption Flow Computer (FP01) information here

Datasheet: Contrec_515-FP01_Datasheet 
Manual: Contrec_515-FP01_Manual

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