Contrec 515 Add/Subtract Flow Computer (FA02)

The Contrec Model 515 (Application FA02) is an add/subtract flow computer for mass flow, built to take two independent flow channels and add or subtract between them to give a combined or net mass total. It’s the mass-metering version of the standard 515 add/subtract application, used on process lines where you need to balance or aggregate mass flow across two measurement points rather than reading a single meter on its own.

The two input channels accept a wide range of frequency signals (millivolt, reed switch, Namur proximity, open collector) or scaled analogue signals, and it can take a re-transmitted signal from another flow computer on the network on one channel while reading a field flowmeter directly on the other, if that’s how your setup is wired.

In actual application, this application code is normally paired with two mass flow measurement points feeding into one custody transfer or balancing total – for example a header split into two lines, or a supply and return. The 515 has an onboard adjustable transducer excitation supply so you can power the field sensors directly, plus programmable high and low alarms, 4-20mA retransmission, and dual RS-232/RS-485 Modbus RTU ports so it reports into your existing SCADA or DCS setup.

Before we quote this, we would normally check the signal type on each channel (frequency or analogue), whether you need addition or subtraction between the two, and what alarm and output signals your control system needs. Hope this helps.

Contrec Model 515-FA02 Technical Specifications
● POWER SECTION
Power Supply OptionsAC Mains: 100 to 240 Vac ±10%, 50 to 60Hz ±10% [cite: 583]
DC Supply: 12 to 28 Vdc [cite: 583]
Power Consumption6W typical [cite: 592]
Transducer Power OutputVoltage: 8 to 24 Vdc programmable output [cite: 640]
Current: 70mA maximum @ 24V, 120mA maximum @ 12V [cite: 641]
Protection: Power limited output [cite: 642]
Memory RetentivityType: Non-volatile memory [cite: 618]
Retention: > 30 years [cite: 630]
Data Stored: Setup parameters, Totals, and Logs [cite: 631]
● INPUT SECTION
Frequency Flow InputsChannels: 2 channels (Frequency Input 1 for Channel 1 Flow, Frequency Input 2 for Channel 2 Flow) [cite: 547]
Frequency Range: 0 to 10kHz [cite: 671]
Overvoltage Protection: 30V maximum [cite: 672]
Pulse Input Signals: CMOS, TTL, open collector, reed switch with 1.3V threshold [cite: 676]
Coil Input Signals: Turbine and sine wave with 15mV p-p minimum sensitivity [cite: 677, 678]
NPS Input Signals: NPS sensor compliant to Namur standard [cite: 683]
Analog Flow InputsChannels: 2 channels (Analog Input 3 for Channel 1 Flow, Analog Input 4 for Channel 2 Flow) [cite: 547]
Signal Types: 4-20mA, 0-5V, and 1-5V input [cite: 690]
Overcurrent Rating: 100mA absolute maximum rating [cite: 686]
Impedance (4-20mA): 100 Ohms to common signal ground [cite: 695]
Impedance (0-5V / 1-5V): 10 MOhms to common signal ground [cite: 606]
Logic InputsQuantity: 4 control switch inputs [cite: 547]
Signal Type: CMOS, TTL, open collector, reed switch [cite: 609]
Overvoltage Protection: 30V maximum [cite: 609]
● OUTPUT SECTION
Isolated OutputsQuantity: 1 configurable channel standard, with a 2nd channel optional [cite: 646]
Re-transmission Mapping: Totals output as Pulse/Digital waveforms; Rates output as 4-20mA analog loop currents [cite: 536]
Pulse / Digital Output DetailsSignal Type: Open collector [cite: 657]
Switching Capacity: 200mA, 30 Vdc maximum [cite: 658]
Saturation Voltage: 0.8V maximum [cite: 659]
Pulse Width: Programmable to 10ms, 20ms, 50ms, 100ms, 200ms, or 500ms [cite: 660]
4-20mA Output DetailsExternal Loop Supply: 9 to 30 Vdc external [cite: 680]
Resolution: 0.05% full scale [cite: 680]
Control Relay OutputsQuantity: 2 standard relays, with an additional 2 optional relays available [cite: 610]
Configuration: Fully assignable alarms for high or low levels on rate type variables [cite: 539]
Load Ratings: 250 Vac or 30 Vdc maximum[cite: 611]; 3A maximum continuous [cite: 613]
Communication PortsCOM-1: RS-232 port standard via 9-pin serial interface [cite: 547]
COM-2 (Optional): RS-485 port [cite: 635]
Baud Rate Range: 2400 to 19200 baud [cite: 635]
Data Configurations: Odd, even, or no parity; 1 or 2 stop bits; 8 data bits [cite: 635]
Supported Protocols: ASCII, Modbus RTU, and Printer formats [cite: 635]
*Note: Printer protocol is available only if the optional Real Time Clock module is installed. [cite: 681]
● PERFORMANCE
Frequency Input PerformanceUpdate Time: 0.3 second update cycle [cite: 673]
Linearization Points: Multi-point non-linearity correction supporting up to 10 points [cite: 675]
Analog Input PerformanceAccuracy Baseline: 0.05% full scale @ 20°C [cite: 697]
Thermal Range Drift: 0.1% full scale typical across full temperature range [cite: 698]
Update Time: < 1.0 second loop update latency [cite: 688]
Linearization Points: Multi-point non-linearity correction supporting up to 20 calibration points [cite: 692]
Analog 4-20mA Output AccuracyAccuracy Baseline: 0.05% full scale @ 20°C [cite: 680]
Thermal Range Drift: 0.1% full scale typical across full temperature range [cite: 680]
● PHYSICAL
Display InterfaceType: Backlit LCD display [cite: 624]
Layout: 7-digit numeric display (15.5mm high) and 11-character alphanumeric field (6mm high) [cite: 624, 625, 626]
Refresh Rate: 0.3 second update speed [cite: 628]
LCD Status Backup: Last data readings remain visible for 15 minutes post-power failure [cite: 627]
Enclosure ConfigurationsPanel Mount: Standard dynamic physical layout option [cite: 701]
Field Mount Enclosure: Weatherproof housing variant rated to NEMA 4X / IP66 [cite: 701]
Explosion Proof Housing: Heavy-duty Ex d certified enclosure (ATEX, IECEx, or CSA variants with optional heater) [cite: 633, 701]
Panel Option DimensionsWidth: 147mm (5.8″) [cite: 596]
Height: 74mm (2.9″) [cite: 599]
Depth: 167mm (6.6″) required clearance depth behind installation panel [cite: 601]
Real-Time Clock & BatteryLogger Capacity: Optional RTC logging handling over 1000 data variable entries [cite: 528]
Battery Cell Type: 3 volts Lithium button cell (CR2032 standard) [cite: 649, 650]
Operational Lifespan: 5 years typical run life [cite: 652]
● COMPLIANCE
Environmental Temperature RangeStandard Enclosure (No Coating): +5°C to +40°C operational range [cite: 582]
Conformal Coated Version: -20°C to +60°C operational range [cite: 579]
Humidity LimitsStandard Configuration: 5% to 85% non-condensing capacity [cite: 583]
Conformal Coated Version: 0 to 95% non-condensing range [cite: 583]
Ingress Protection & CertificationSealed to IP65 (NEMA 4X) specifications when panel integrated [cite: 594]
Regulatory Approvals: CE Compliance baseline certified [cite: 632]
*Note: Option C conformal PCB treatment layout is highly recommended to eliminate atmospheric tracking damage from localized moisture and airborne corrosion across maximum operational windows. [cite: 701]

Download Contrec 515 Add/Subtract Flow Computer (FA02) information here

Datasheet: Contrec_515-FA02_Datasheet 
Manual: Contrec_515-FA02_Manual

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