Contrec 515 Batch Ratio Controller (CR01)

Blending or ratio control between two flows, main and process, usually needs more than a fixed setpoint, since the target ratio has to hold even as the main flow changes. The Contrec 515 CR01 Batch Ratio Controller is built for this, using frequency flow inputs on both lines.

It runs as a single loop process controller, with local (manual), loop, ratio, or blend modes, and a tuning menu for setting the Proportional Band and Integral Time for the PI control algorithm. By monitoring both flows it calculates net volume flow, and operators can view the current ratio and deviation, adjusting the setpoint from the main menu if authorized.

The PI control drives a 4-20mA proportional valve or a dosing pump, with integral wind-up protection, and a programmable deadband and output ramp time to reduce wear on valves and actuators for smoother operation.

Before we quote this, we would normally check your main and process flowmeter signal types, your target ratio or blend range, and your valve or dosing pump control signal.

Hope this helps.

FunctionBatch Ratio Controller, Frequency Input; single loop process controller measuring volume flow on main and process lines using frequency flow inputs; local (manual), loop, ratio, or blend modes with PI control (tunable Proportional Band and Integral Time); calculates net volume flow, current ratio, and deviation; Ratio mode (process flow as % of main flow, 0-400%) or Blend modes (process flow as % of combined net flow, 0-80%)
DisplayBacklit LCD, 7-digit numeric (15.5mm) and 11-character alphanumeric (6mm) display, 0.3 second update rate
InputsFrequency input on main and process lines (pulse, turbine coil, or Namur proximity switch up to 10kHz; CMOS, TTL, open collector, reed switch); up to 4 analogue channels with 20-point non-linear correction
Accuracy0.05% full scale at 20°C; 0.1% typical across full temperature range
Outputs4-20mA output to proportional valve or dosing pump for PI control, with integral wind-up protection and programmable deadband/output ramp time; 2 standard relay outputs (3A max) for alarms, 2 additional optional
Power100-240Vac (50-60Hz) or 12-28V DC, up to 10W; front-panel adjustable 8-24V DC transducer supply
EnclosureIP65 (NEMA 4X) panel mount; conformal coating option extends temperature range
Operating Temperature+5 to +40°C standard; -20 to +60°C with conformal coating
Dimensions147 x 74 x 170mm (W x H x D); panel cut-out 139 x 67mm
CommunicationCOM-1 RS232, COM-2 RS485 or Ethernet (optional); ASCII, Modbus RTU/TCP-IP, and Printer protocols, 2400-19200 baud

Download Contrec 515 Batch Ratio Controller (CR01) information here

Datasheet: 515-CR01-AP

Manual: 515-CR01-OM

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