Contrec 515 Add/Subtract Flow Computer (FA01)

The Contrec Model 515 (Application FA01) is a high-accuracy, industrial-grade add/subtract volumetric flow computer engineered for precise dual-stream fluid aggregation and volumetric balancing. Tailored specifically for volumetric applications, this advanced instrument executes real-time mathematical addition or subtraction on two independent flow paths to supply an exceptionally accurate net flow rate and accumulative volume total. The system is highly versatile, making it ideal for collecting re-transmitted signals from other discrete flow computers or interfacing directly with field-mounted flowmeters. Encased in a weather-tight IP65 field-mounting housing featuring an adjustable backlit display and a tactile keypad, it ensures reliable operation under extreme plant conditions. With integrated high/low level alarms, a software-controlled 8-24V DC sensor excitation supply, 4-20mA retransmission, and dual-port RS-232/RS-485 Modbus RTU serial communication, the Contrec 515 FA01 delivers a comprehensive liquid handling and telemetry hub for automated B2B process networks.

Key Product Features

  • Dual-Channel Volumetric Operations: Performs real-time mathematical addition or subtraction on two separate process streams to deliver a definitive resultant net total.
  • Universal Signal Compatibility: Directly interfaces with a wide variety of frequency instruments (millivolt, reed switch, Namur proximity, open collector) or scaled 4-20mA analog loops.
  • Onboard Sensor Power Supply: Features an integrated, front-panel adjustable 8-24V DC transducer excitation output providing up to 50mA to power local sensors.
  • Comprehensive Audit Logging: Built-in non-volatile memory incorporates a Real Time Clock (RTC) logging matrix that captures over 1,000 entries for continuous process tracking.
  • Retransmission & Alarms: Outfitted with programmable high/low flow rate alarm limits, isolated 4-20mA retransmission, and a scaled open collector pulse output channel.
Contrec Model 515-FA01 Technical Specifications
● POWER SECTION
Power Supply OptionsAC Mains: 100 to 240 Vac ±10%, 50 to 60Hz ±10% [cite: 336]
DC Supply: 12 to 28 Vdc [cite: 336]
Power Consumption6W typical [cite: 345]
Transducer Power OutputVoltage: 8 to 24 Vdc programmable output [cite: 393]
Current: 70mA maximum @ 24V, 120mA maximum @ 12V [cite: 394]
Protection: Power limited output [cite: 395]
Memory RetentivityType: Non-volatile memory [cite: 371]
Retention: > 30 years [cite: 383]
Data Stored: Setup parameters, Totals, and Logs [cite: 384]
● INPUT SECTION
Frequency Flow InputsChannels: 2 channels (Frequency Input 1 for Channel 1 Flow, Frequency Input 2 for Channel 2 Flow) [cite: 301]
Frequency Range: 0 to 10kHz [cite: 424]
Overvoltage Protection: 30V maximum [cite: 425]
Pulse Input Signals: CMOS, TTL, open collector, reed switch with 1.3V threshold [cite: 429]
Coil Input Signals: Turbine and sine wave with 15mV p-p minimum sensitivity [cite: 430, 431]
NPS Input Signals: NPS sensor compliant to Namur standard [cite: 436]
Analog Flow InputsChannels: 2 channels (Analog Input 3 for Channel 1 Flow, Analog Input 4 for Channel 2 Flow) [cite: 301]
Signal Types: 4-20mA, 0-5V, and 1-5V input [cite: 443]
Overcurrent Rating: 100mA absolute maximum rating [cite: 438]
Impedance (4-20mA): 100 Ohms to common signal ground [cite: 448]
Impedance (0-5V / 1-5V): 10 MOhms to common signal ground [cite: 359]
Logic InputsQuantity: 4 control switch inputs [cite: 301]
Signal Type: CMOS, TTL, open collector, reed switch [cite: 362]
Overvoltage Protection: 30V maximum [cite: 362]
● OUTPUT SECTION
Isolated OutputsQuantity: 1 configurable channel standard, with a 2nd channel optional [cite: 399]
Re-transmission Mapping: Totals output as Pulse/Digital waveforms; Rates output as 4-20mA analog loop currents [cite: 290]
Pulse / Digital Output DetailsSignal Type: Open collector [cite: 410]
Switching Capacity: 200mA, 30 Vdc maximum [cite: 411]
Saturation Voltage: 0.8V maximum [cite: 412]
Pulse Width: Programmable to 10ms, 20ms, 50ms, 100ms, 200ms, or 500ms [cite: 413]
4-20mA Output DetailsExternal Loop Supply: 9 to 30 Vdc external [cite: 433]
Resolution: 0.05% full scale [cite: 433]
Control Relay OutputsQuantity: 2 standard relays, with an additional 2 optional relays available [cite: 363]
Configuration: Fully assignable alarms for high or low levels on rate type variables [cite: 242, 293]
Load Ratings: 250 Vac or 30 Vdc maximum; 3A maximum continuous [cite: 364, 366]
Communication PortsCOM-1: RS-232 port standard via 9-pin serial interface [cite: 301, 388]
COM-2 (Optional): RS-485 port [cite: 388]
Baud Rate Range: 2400 to 19200 baud [cite: 388]
Data Configurations: Odd, even, or no parity; 1 or 2 stop bits; 8 data bits [cite: 388]
Supported Protocols: ASCII, Modbus RTU, and Printer formats [cite: 388]
*Note: Printer protocol is available only if the optional Real Time Clock module is installed. [cite: 434]
● PERFORMANCE
Frequency Input PerformanceUpdate Time: 0.3 second update cycle [cite: 426]
Linearization Points: Multi-point non-linearity correction supporting up to 10 points [cite: 428]
Analog Input PerformanceAccuracy Baseline: 0.05% full scale @ 20°C [cite: 450]
Thermal Range Drift: 0.1% full scale typical across full temperature range [cite: 451]
Update Time: < 1.0 second loop update latency [cite: 441]
Linearization Points: Multi-point non-linearity correction supporting up to 20 calibration points [cite: 445]
Analog 4-20mA Output AccuracyAccuracy Baseline: 0.05% full scale @ 20°C [cite: 433]
Thermal Range Drift: 0.1% full scale typical across full temperature range [cite: 433]
● PHYSICAL
Display InterfaceType: Backlit LCD display [cite: 357]
Layout: 7-digit numeric display (15.5mm high) and 11-character alphanumeric field (6mm high) [cite: 357, 358, 368]
Refresh Rate: 0.3 second update speed [cite: 370]
LCD Status Backup: Last data readings remain visible for 15 minutes post-power failure [cite: 369]
Enclosure ConfigurationsPanel Mount: Standard dynamic physical layout option [cite: 351]
Field Mount Enclosure: Weatherproof housing variant rated to NEMA 4X / IP66 [cite: 454]
Explosion Proof Housing: Heavy-duty Ex d certified enclosure (ATEX, IECEx, or CSA variants with optional heater) [cite: 386, 454]
Panel Option DimensionsWidth: 147mm (5.8″) [cite: 349]
Height: 74mm (2.9″) [cite: 352]
Depth: 167mm (6.6″) required clearance behind installation panel [cite: 354]
Real-Time Clock & BatteryLogger Capacity: Optional RTC logging handling over 1000 data variable entries [cite: 244, 282]
Battery Cell Type: 3 volts Lithium button cell (CR2032 standard) [cite: 403]
Operational Lifespan: 5 years typical run life [cite: 405]
● COMPLIANCE
Environmental Temperature RangeStandard Enclosure (No Coating): +5°C to +40°C operational range [cite: 335]
Conformal Coated Version: -20°C to +60°C operational range [cite: 332]
Humidity LimitsStandard Configuration: 5% to 85% non-condensing capacity [cite: 333]
Conformal Coated Version: 0 to 95% non-condensing range [cite: 333]
Ingress Protection & CertificationSealed to IP65 (NEMA 4X) specifications when panel integrated [cite: 347]
Regulatory Approvals: CE Compliance baseline certified [cite: 385]
*Note: Option C conformal PCB treatment layout is highly recommended to eliminate atmospheric tracking damage from localized moisture and airborne corrosion across maximum operational windows. [cite: 454]

Download Contrec 515 Add/Subtract Flow Computer (FA01) information here

Datasheet: Contrec_515-FA01_Datasheet 
Manual: Contrec_515-FA01_Manual

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