Contrec 515 Steam Flow Computer (SC06)

The Contrec Model 515 (Application SC06) is a heavy-duty industrial steam energy flow computer engineered specifically for stacked differential pressure volumetric flowmeters, such as vortex or turbine meters fitted with stacked transmitters. Optimized for custody transfer and plant energy balancing, this sophisticated processing instrument implements generic differential pressure flow calculations while fully incorporating the reference calibration conditions of the primary meter. Mass flow and thermodynamic energy variables are dynamically resolved in strict accordance with the international IAPWS-IF97 Industrial Formulation (1997). The multi-mode processing core utilizes live analog temperature and pressure transmitter loops to accurately determine specific volume and specific enthalpy changes across water, saturated steam, and superheated steam phases. To expand the overall operational range without losing precision during low-flow processing states, the system natively integrates stacked volumetric analog flow inputs. Enclosed in a weather-sealed IP65 field-mounting enclosure featuring an alphanumeric backlit LCD display, it delivers exceptional data reliability and audit safety under severe plant constraints. Outfitted with an adjustable 8-24V DC sensor excitation supply, isolated 4-20mA analog retransmission, and dual-port RS-232/RS-485 Modbus RTU serial links, it ensures secure local tracking and definitive audit transparency.

Key Product Features

  • Volumetric DP Flow Specialization: Designed specifically for differential pressure volumetric flow sensors, incorporating primary field calibration states within real-time equations.
  • IAPWS-IF97 Thermodynamic Math: Implements comprehensive international formulations to resolve exact real-time specific volume and specific enthalpy across water, saturated steam, and superheated steam phases.
  • Stacked Transmitter Input Option: Configured to manage dual stacked differential pressure transmitters to extend overall operational flow turndown limits.
  • Onboard Transducer Power Supply: Features an integrated, front-panel adjustable 8-24V DC excitation output providing up to 50mA to eliminate separate field power loops.
  • Comprehensive Audit Trail Logging: Non-volatile flash memory combines with an internal Real Time Clock (RTC) data logger to securely capture over 1,000 entries of totals, rates, and diagnostic states.
Contrec Model 515 SC06 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory permanently stores accumulative steam totalizers, hardware constants, data logs, and system configurations during full plant power failure events.
● INPUT SECTION
Differential Pressure InputsSingle or dual stacked analog differential pressure volumetric input channels.
Configurable Signal Formats: 4 to 20 mA current loops, 0 to 5 Vdc, or 1 to 5 Vdc voltage signals.
Signal Processing: Active filtering, programmable low-flow cutoff boundaries, and linear extraction.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial Communications ChannelRS-232 Configuration: Standard port connection link optimized for local PC terminal setup or ticket printer attachment.
RS-485 Configuration (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Operator InterfaceBacklit alphanumeric LCD display showcasing raw Volume, Volume Flowrate, Mass, Mass Flowrate, Temperature, Pressure, Energy, Power, Specific Volume, and Specific Enthalpy.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal generic differential pressure volumetric equations and mathematical IAPWS-IF97 steam calculations.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixIntegrated Real-Time Clock (RTC) logging matrix capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Enclosure Shell ConstructionField-mounting enclosure layout molded from high-impact chemical-resistant polymers (Available for flush panel mount, pipe track mount, or inside a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayErgonomic elastomeric tactile keypad providing direct operator command interaction.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Steam Flow Computer (SC06) information here

Datasheet: Contrec_515-SC06_Datasheet 
Manual: Contrec_515-SC06_Manual

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