Kobold DON-120H-N4-1-Z3-M0 Oval Gear Wheel Flow Meter

The DON-H is a premium, high-pressure oval wheel flow meter engineered for precision measurement and real-time monitoring of both low and high-viscosity clean liquids. Specifically optimized for heavy industrial applications, this robust positive displacement instrument thrives under extreme physical constraints, offering a maximum pressure rating of 400 bar and temperature limits reaching 120°C. Constructed from premium 1.4404 stainless steel, the body and dual oval geared rotors measure constant, precise volumetric increments per rotation within a machined chamber. Embedded magnets within the rotors track rotational speeds, translating flow metrics into a highly stable pulse or analog signal without requiring alternative straight pipe runs or upstream flow profile conditioning. This makes the DON-H exceptionally well-suited for high-density, high-pressure factory automation frameworks handling fuels, chemicals, oils, and petroleum products.

Key Product Features

  • High-Pressure Volumetric Accuracy: Delivers exceptional volumetric monitoring with baseline accuracy between ±0.5% and ±1% of reading, matching repeatabilities down to a tight ±0.03% typical.
  • Advanced Electronic Linearization: Integrates an advanced optional Z3 electronic dual totalizer matrix that applies software linearization to boost operating accuracy up to ±0.2% of reading.
  • Dual Output Sensor Instrumentation: Standard builds provide both a 2-wire, voltage-free Normally Open SPST Reed Switch and a 3-wire, short-circuit protected Hall Effect Sensor coupled to an active push-pull output.
  • High-Viscosity Adaptability: Efficiently tracks fluid media up to 1000 cP as standard, with available special cut alternate-tooth rotors (Option Y/DON-Sxx) designed to slash system pressure drop by 50% for extreme high-viscosity mediums.
  • Hazardous Location Certification: Fortified for rigorous plant deployment via a weather-sealed IP 66/67 enclosure and optional ATEX mechanical/intrinsic safety approvals (Ex II 2G Ex ia IIC T4 Gb) for installation in explosive atmospheres.
Technical Specifications
● POWER SECTION
External Power SupplyHall Effect Sensor (Pulse Output H0/HA): 8 to 30 V DC [cite: 5212, 5229]
Electronic Options (Zx/Ex LCD Displays): 5 to 24 V DC standard (Option Z2: 12 to 24 V DC) [cite: 5239]
Battery-Powered AvailabilityYes, available on models Z1, Z3, 1A, and 3A (outputs are inactive during pure battery supply operations)[cite: 5239].
● INPUT SECTION
Measuring RangesDON-H05: 0.5 to 36 l/h [cite: 5308]
DON-H10: 2 to 100 l/h [cite: 5308]
DON-H15: 15 to 550 l/h [cite: 5308]
DON-H20: 1 to 40 l/min [cite: 5308]
Fluid Viscosity SpectrumStandard Rotors: Up to 1,000 cP [cite: 5127]
Special Cut Rotors (Option «DON-Sxx»): > 1,000 cP up to 1,000,000 cP (requires flowrate derating multiplier)[cite: 5297, 5302].
Recommended Mesh FiltersDON-H05 … DON-H15: < 75 µm micron (200 mesh) [cite: 5210]
DON-H20: < 150 µm micron (100 mesh) [cite: 5211]
● OUTPUT SECTION
Pulse Outputs (H0/HA)Reed Switch SPST: Voltage-free two-wire NO contacts; max. 30 V DC, max. 20 mA capacity[cite: 5215, 5218].
Hall Effect Sensor: Active 3-wire push-pull type; max. 100 mA source/sink output, short-circuit protected[cite: 5227, 5228, 5231].
Nominal Pulse Resolution
ModelHall Sensor ResolutionReed Switch Resolution
DON-H052,670 pulses / litre [cite: 5298]2,670 pulses / litre [cite: 5298]
DON-H101,054 pulses / litre [cite: 5298]1,054 pulses / litre [cite: 5298]
DON-H15355 pulses / litre [cite: 5298]710 pulses / litre [cite: 5298]
DON-H2082 pulses / litre [cite: 5298]163 pulses / litre [cite: 5298]
Advanced Electronic OutputsAnalog Current Loop: Linearized 4-20 mA active signal (available on options Z3, Z5, 2A, 3A, 5A)[cite: 5239].
Alarm Config: Flow rate min/max alarms via NPN/PNP/PP or solid-state relay boards[cite: 5239].
Relay Contacts: 2 × SPDT control/dosing relays (available on options Z3, Z5, 1A, 2A, 5A)[cite: 5239].
● PERFORMANCE
Accuracy (Reference Cond.)Models DON-H05 … DON-H15: ±1.0% of reading[cite: 5183].
Model DON-H20: ±0.5% of reading [cite: 5184]
Model DON-H20 with Z3-Electronics Linearization: ±0.2% of reading[cite: 5185, 5186].
RepeatabilityTypical ±0.03%[cite: 5188].
Maximum Pressure Load400 bar[cite: 5187].
Reed Switch Service LifeMaximum Load (30 V / 10 mA): 5 × 105 switching cycles (MTTF)[cite: 5217, 5218].
Minimum Load (< 5 V / 10 mA): 5 × 108 switching cycles (MTTF)[cite: 5218].
● PHYSICAL
Installation ProfilingWall surface or universal heavy industrial inline tracking[cite: 5153, 5164, 5198].
Cable EntriesM20 × 1.5 connection thread, bundled with a 1/2″ NPT conduit adapter entry[cite: 5198].
Protection RatingIP 66/67 containment sealing[cite: 5189].
Housing Footprint Dimensions
Model CodeDimension A (mm)Dimension B (mm)Dimension C (mm)
DON-H0570 [cite: 5333]96 [cite: 5333]74 [cite: 5333]
DON-H1072 [cite: 5333]96 [cite: 5333]74 [cite: 5333]
DON-H1598 [cite: 5333]116 [cite: 5333]100 [cite: 5333]
DON-H20117 [cite: 5333]128 [cite: 5333]120 [cite: 5333]
● MATERIAL
Meter Body & Gears1.4404 (316L) high-grade industrial stainless steel[cite: 5166, 5167].
Rotor Bearings & AxesCarbon graphite axes integrated into a 1.4404 stainless steel base[cite: 5168, 5171, 5172].
O-Ring ElastomersFKM Standard: -20°C to +150°C [cite: 5173]
FKM VI 840 (Low Temp): -40°C to +150°C [cite: 5174]
NBR Formulations: -20°C to +100°C [cite: 5175]
FEP-O-Seal Compound: -15°C to +130°C [cite: 5176]
Enclosure ScrewsPremium industrial steel coated with an anti-corrosion GEOMET 321 finish[cite: 5177, 5178].
Magnet EncapsulationDON-H05 / DON-H10: PEEK polymer shell | DON-H15 / DON-H20: 1.4404 stainless steel envelope[cite: 5179, 5182].
Electronic Cover ShellPolyamide PA6 GF35 satisfying flammability class UL94 HB/V0 (Optional stainless steel 1.4404)[cite: 5226].
● STANDARDS CONFORMITY
ATEX Explosion CertificationMechanical Protection: Ex II 2G Ex h IIC T4/T3 Gb [cite: 5199, 5204]
Intrinsic Safety Options (1A/2A/3A/5A/HA): Ex II 2G Ex ia IIC T4 Gb (-20°C ≤ Ta ≤ +60°C) or Ex II 3G Ex ic IIC T4/T3 Gc[cite: 5200, 5201, 5205, 5206].
Environmental LimitsAmbient Operating Range: Standard Options: -20°C to +80°C (ATEX Intrinsic Safety: -20°C to +60°C)[cite: 5196, 5239].
Fluid Medium Temp Range: Standard options: -20°C to +80°C | Up to +120°C for active pulse outputs and units fitted with external cooling fins[cite: 5191, 5192, 5193].
Quality Management BaselineCertified QM-System complying with global standard DIN EN ISO 9001[cite: 5113].

Download Kobold DON-120H-N4-1-Z3-M0 Oval Gear Wheel Flow Meter information here

Datasheet: Kobold-don-h-gb-flow 
Manual: Kobold DON Oval Gear Flow Meter Instruction Manual

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