Hengstler HD25 Incremental

We had a similar enquiry to one we get quite often – a customer with a wash-down line, this time needing a slightly bigger and higher-resolution encoder than the standard size for their application. They’d looked at our HD20 but needed a larger shaft/bore option and a bit more resolution headroom.

This looks simple, but it’s worth checking the exact frame size, resolution and shaft/bore size before quoting, because the Hengstler HD20 and HD25 look almost identical from the outside but are not interchangeable – the HD25 is a larger 2.5″ frame (versus 2.0″ for the HD20) and supports a bigger bore option.

In actual application, the Hengstler HD25 is built for the same kind of harsh, corrosive wash-down environments as the HD20 – it carries an IP67 rating (NEMA 6 enclosure) and is available with anodized aluminum, stainless steel, or nickel-plated housing. It’s an optical incremental encoder with a 2.5″ flange, shaft or hollow-bore mounting (3/8″, 10mm or 12mm), resolution up to 20,000 PPR, and runs on 5-26VDC supply with a choice of Open Collector, Open Collector with Pull-Up, Push-Pull, DLD 7272 or DLD 4469 output. Operating temperature range is -40°C to +100°C. There is also a separate intrinsically safe ATEX/UL/IECEx version (the HD25 Hazardous series) for classified hazardous areas.

From our experience, before we quote this, we would normally check the exact housing material, resolution (PPR), shaft or hollow-bore size, output type, and whether the application is a classified hazardous area or not. Hope this helps.

Series: HD25 (2.5″ Heavy Duty Optical Encoder)
Feedback Type: Incremental, Optical
Mounting: Flange mount, 4-hole face; shaft or hollow bore (3/8″, 10 mm or 12 mm)
Housing Material: Aluminum, anodized aluminum, stainless steel, or nickel-plated (depending on model)
Resolution: 1 to 20,000 PPR
Supply Voltage: 5-26 VDC
Output: Open Collector, Open Collector with Pull-Up, Push-Pull, DLD 7272, or DLD 4469
Max Operating Speed: 6,000 RPM
Protection Class: IP67 (NEMA 6)
Approvals: CE, RoHS (intrinsically safe ATEX/UL/IECEx version available separately as HD25 Hazardous series)
Operating Temperature: -40°C to +100°C
Storage Temperature: -40°C to +100°C
Typical Applications: Converting machinery, material handling, packaging, pickling, cut-to-length processes, motor/drive speed feedback in corrosive or wash-down environments

Download Hengstler HD25 Incremental Encoder information here

Datasheet: HD25_DS_702635_1_L.pdf

We could not find a separate installation manual for the HD25 on Dynapar’s site – the datasheet above covers mounting and technical details. Let us know if you need anything further and we’ll check directly with Hengstler/Dynapar.

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