Contrec 515 Dual Stage Volume Batch Controller (BC01)

We get enquiries from customers who need to dispense a fixed quantity of fluid, quickly and accurately, every single time. Think chemical batching, lubricant metering, or filling stations where the target volume must be hit consistently, batch after batch.

This looks simple on paper, but in actual application, a single-stage valve struggles here. If you fill fast right up to the target, momentum in the line causes the batch to overshoot. If you fill slow the whole way, the cycle takes too long. The Contrec 515 BC01 solves this with a dual stage approach: one relay drives a coarse (fast) valve for the bulk of the batch, then switches to a fine (slow) valve as the target volume gets close, so the last bit is metered in gently.

It also has automatic overrun compensation built in. The controller keeps track of how much the batch overshoots each cycle, and adjusts the valve closure timing on the next run to compensate. Over a few batches, this tightens up accuracy on its own without an operator having to fine-tune anything.

On the input side, it accepts frequency signals (pulse, turbine coil, or Namur proximity switches up to 10kHz) or analogue 4-20mA, 0-5V, and 1-5V, so it works with most flowmeter types already installed on site. Before we quote this, we would normally check what flowmeter or sensor you already have, your line pressure and fluid type, and how many batch stages your process actually needs.

Hope this helps.

FunctionDual Stage Volume Batch Controller, for reliable measurement of preset quantities using a volumetric frequency or analogue input; uses a coarse stage (fast fill) and fine stage (slow feed near target) with automatic overrun compensation based on previous batch overshoot
DisplayBacklit LCD, 7-digit numeric (15.5mm) and 11-character alphanumeric (6mm) display, 0.3 second update rate
InputsFrequency inputs (pulse, turbine coil, Namur proximity switch up to 10kHz; CMOS, TTL, open collector, reed switch) or analogue 4-20mA, 0-5V, 1-5V; up to 4 analogue channels with 20-point non-linear correction
Accuracy0.05% full scale at 20°C; 0.1% typical across full temperature range
Outputs2 x isolated pulse (200mA/30Vdc) or 4-20mA outputs (0.05% accuracy); 2 standard relay outputs (3A max) for coarse/fine stage valve control, 2 additional optional
Power100-240Vac (50-60Hz) or 12-28V DC, up to 10W; front-panel adjustable 8-24V DC transducer supply
EnclosureIP65 (NEMA 4X) panel mount; conformal coating option extends temperature range
Operating Temperature+5 to +40°C standard; -20 to +60°C with conformal coating
Dimensions147 x 74 x 170mm (W x H x D); panel cut-out 139 x 67mm
CommunicationCOM-1 RS232, COM-2 RS485 or Ethernet (optional); ASCII, Modbus RTU/TCP-IP, and Printer protocols, 2400-19200 baud

Download Contrec 515 Dual Stage Volume Batch Controller (BC01) information here

Datasheet: 515-BC01-AP-1
Manual: Contrec_515-BC01_Manual

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