Contrec 424 Batch Controller

The Contrec 424 is a batch controller for flow applications needing precise control of batch quantities, reading a pulse or frequency signal from a turbine, paddlewheel, or similar flowmeter. It drives two relays for dual-stage valve control, the first one opens at the start of the batch and closes when it’s done, while the second can be set to slow the flow down before the target is reached, so the batch doesn’t overshoot on a fast-closing valve.

One thing we like about this one is the automatic overrun compensation, it learns from the previous batch how much product keeps flowing after the valve signal closes, and adjusts the next batch’s cut-off point accordingly. It also has a signal timeout alarm if the flowmeter stops sending pulses mid-batch, which catches a stuck or failed flowmeter before it turns into a bigger problem. RS232 and RS485 ports let it talk to a printer for ticket printing with batch number and timestamp, or to a computer for logging, and remote start/stop is supported through a simple push-button switch if the customer wants to trigger a batch away from the panel.

Before we quote this, we would normally confirm the flowmeter’s pulse output characteristics, whether ticket printing is actually needed since that decides if a printer needs to be quoted alongside it, and whether the installation needs the standard enclosure or the ATEX/IECEx explosion-proof version. Hope this helps.

Contrec Technical Specifications
● POWER SECTION
Power Supply OptionsUniversal AC Mains: 110 to 240 Vac ±10%, 50 to 60Hz
DC Supply Line: 12 to 28.5 Vdc loop power
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software program; maximum continuous current capacity up to 50mA.
Memory RetentivityIntegrated non-volatile flash memory permanently stores batch parameters, batch history, totalizers, and configuration rules during full mains power failure.
● INPUT SECTION
Flowmeter Pulse InputsFrequency Range: 0.25Hz minimum baseline up to 10kHz maximum high-speed bandwidth.
Compatible Sensors: Open Collector, Reed Switch, TTL Logic, Magnetic Pickup, Namur Proximity, or active Current Pulse trains.
Input Impedance / SensitivityMagnetic Pickup: 15mVp-p minimum trigger sensitivity threshold.
Logic / Pulse Signals: 10kΩ internal pull-up resistance configuration.
Remote Operational ControlRemote input terminals available for external continuous Batch Start, Batch Stop, and system Reset control hardware.
● OUTPUT SECTION
Control Relay OutputsTwo independent mechanical relay contact outputs.
Contact Load Rating: 2A maximum at 250 Vac or 2A at 30 Vdc continuous.
Functional Control Logic: Programmable for single-stage valve block or two-stage batch valve dumping sequences.
Analog RetransmissionOptional isolated 4 to 20 mA DC current loop output channel; standard loop resistance load up to 390Ω (expandable up to 950Ω on special option request).
Serial Communications ChannelRS232 Port: Standard connection link optimized for local PC terminal programming or direct ticket printing.
RS485 Port: Multi-drop field network bus interface supporting slave logging over long-distance plant runs.
Supported Protocols: Modbus RTU (Slave), custom Ticket Printer with custom ticket headers, and Contrec command-line protocols.
Local Operator InterfaceLarge, adjustable alphanumeric backlit LCD display detailing concurrent batch totals, current flow rate, pre-selected preset value limits, and accumulated totals.
● PERFORMANCE
Computation AccuracyBetter than ±0.05% of reading for all internal volumetric calculation algorithms.
Analog Loop Linearity±0.1% of full scale range calibration accuracy.
Status IndicatorsIntegrated high-visibility Green, Red, and Orange LED status diagnostic lamp array providing real-time visual batch status tracking.
● PHYSICAL
Enclosure Shell DesignField-mounting enclosure layout molded from heavy industrial impact-resistant polymers.
Mounting VersatilitySupports standard flush panel mounting, wall surface installation, pipe track attachment, or complete heavy protective execution layouts.
Operator Input InterfaceErgonomic, heavy-duty tactile keypad featuring positive snap reaction feel designed to support glove-wearing interaction.
● STANDARDS CONFORMITY
Environmental Protection ClassIP65 dust-tight and weatherproof certified frontal fascia shield protection.
*Note: Optional Option C conformal PCB coating available to guard against high moisture and ambient corrosion.
Hazardous Location ApprovalsCertified in compliance with standard IEC, IECEx, and CSA testing rules for safe industrial area deployment.
CE Certification BaselineConforms fully to European community electromagnetic compatibility and low-voltage electrical apparatus safety directives.

Download Contrec 424 Batch Controller information here

Datasheet: Contrec_424_Batch_Controller 
Manual: Contrec_424_Manual

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