Contrec 424 Batch Controller

The Contrec Model 424 is a high-accuracy, field-mounting digital batch controller engineered specifically for precise measurement, fluid dispensing, and automated batch delivery across industrial process lines. Designed to interface seamlessly with almost any digital output flowmeter generating pulse or frequency trains, this intelligent instrument processes high-speed raw data into clear, real-time metrics including batch totals, preset quantities, current flow rates, and non-resettable accumulated totals. To prevent costly volumetric errors and product loss, the controller incorporates advanced dynamic overrun compensation alongside a specialized no-flow alarm matrix to catch unexpected pipe blockages or pump failures instantly. Enclosed in a ruggedized, weather-tight IP65 weatherproof housing featuring an adjustable backlit display and a crisp tactile keypad, the Model 424 delivers heavy-duty resilience in demanding factory environments. Complete with standard dual-stage relay control, an adjustable 8-24V DC sensor power output, and dual RS232/RS485 telemetry ports, it offers an all-in-one custody transfer and liquid handling solution for modern B2B digital networks.

Key Product Features

  • Automatic Overrun Compensation: Continuously monitors and adjusts for valve closure delays to guarantee ultra-precise batch totals and zero fluid wastage.
  • Dual Control Relay Outputs: Features two integrated, heavy-duty mechanical relays rated for 2A at 250V AC to execute secure single-stage or two-stage batch valve operations.
  • Integrated Transducer Power: Outfitted with a software-controlled 8-24V DC excitation supply providing up to 50mA to eliminate separate field power loops for local flowmeters.
  • Robust Universal Pulse Tracking: Accepts pulse train inputs from 0.25Hz up to 10kHz covering open collectors, TTL logic, magnetic pickups, Namur proximity switches, and clean contacts.
  • Dual-Protocol Serial Telemetry: Standardized with side-by-side RS232 and RS485 serial ports supporting Modbus RTU, printer links with custom headers, and direct PC control.
Contrec Technical Specifications
● POWER SECTION
Power Supply OptionsUniversal AC Mains: 110 to 240 Vac ±10%, 50 to 60Hz
DC Supply Line: 12 to 28.5 Vdc loop power
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software program; maximum continuous current capacity up to 50mA.
Memory RetentivityIntegrated non-volatile flash memory permanently stores batch parameters, batch history, totalizers, and configuration rules during full mains power failure.
● INPUT SECTION
Flowmeter Pulse InputsFrequency Range: 0.25Hz minimum baseline up to 10kHz maximum high-speed bandwidth.
Compatible Sensors: Open Collector, Reed Switch, TTL Logic, Magnetic Pickup, Namur Proximity, or active Current Pulse trains.
Input Impedance / SensitivityMagnetic Pickup: 15mVp-p minimum trigger sensitivity threshold.
Logic / Pulse Signals: 10kΩ internal pull-up resistance configuration.
Remote Operational ControlRemote input terminals available for external continuous Batch Start, Batch Stop, and system Reset control hardware.
● OUTPUT SECTION
Control Relay OutputsTwo independent mechanical relay contact outputs.
Contact Load Rating: 2A maximum at 250 Vac or 2A at 30 Vdc continuous.
Functional Control Logic: Programmable for single-stage valve block or two-stage batch valve dumping sequences.
Analog RetransmissionOptional isolated 4 to 20 mA DC current loop output channel; standard loop resistance load up to 390Ω (expandable up to 950Ω on special option request).
Serial Communications ChannelRS232 Port: Standard connection link optimized for local PC terminal programming or direct ticket printing.
RS485 Port: Multi-drop field network bus interface supporting slave logging over long-distance plant runs.
Supported Protocols: Modbus RTU (Slave), custom Ticket Printer with custom ticket headers, and Contrec command-line protocols.
Local Operator InterfaceLarge, adjustable alphanumeric backlit LCD display detailing concurrent batch totals, current flow rate, pre-selected preset value limits, and accumulated totals.
● PERFORMANCE
Computation AccuracyBetter than ±0.05% of reading for all internal volumetric calculation algorithms.
Analog Loop Linearity±0.1% of full scale range calibration accuracy.
Status IndicatorsIntegrated high-visibility Green, Red, and Orange LED status diagnostic lamp array providing real-time visual batch status tracking.
● PHYSICAL
Enclosure Shell DesignField-mounting enclosure layout molded from heavy industrial impact-resistant polymers.
Mounting VersatilitySupports standard flush panel mounting, wall surface installation, pipe track attachment, or complete heavy protective execution layouts.
Operator Input InterfaceErgonomic, heavy-duty tactile keypad featuring positive snap reaction feel designed to support glove-wearing interaction.
● STANDARDS CONFORMITY
Environmental Protection ClassIP65 dust-tight and weatherproof certified frontal fascia shield protection.
*Note: Optional Option C conformal PCB coating available to guard against high moisture and ambient corrosion.
Hazardous Location ApprovalsCertified in compliance with standard IEC, IECEx, and CSA testing rules for safe industrial area deployment.
CE Certification BaselineConforms fully to European community electromagnetic compatibility and low-voltage electrical apparatus safety directives.

Download Contrec 424 Batch Controller information here

Datasheet: Contrec_424_Batch_Controller 
Manual: Contrec_424_Manual

Shopping Cart


Do you want to hide this popup?