Contrec 515 Steam Flow Computer (SC04)

Steam fiscal measurement using an ISO 5167 or V-Cone differential pressure element needs mass flow and energy worked out correctly across water, saturated steam, and superheated steam. The Contrec 515 SC04 Steam Flow Computer is built for this, with built-in profiles for 9 ISO 5167 primary element types (orifice plates, nozzles, venturi tubes) plus 2 V-Cone categories.

Stacked DP inputs extend the operating range without losing precision at low flow, and mass flow and energy are calculated per the IAPWS-IF97 Industrial Formulation, with dedicated logic for water, saturated steam, and superheated steam. This suits complex thermal utility loops where the fiscal numbers need to be defensible.

In actual application, this unit usually sits out on process plant rather than in a control room, so it comes in a weatherproof IP65 housing built for steam utility environments.

Before we quote this, we would normally check your DP element type and calibration standard, your steam pressure and temperature, and whether you are measuring saturated or superheated steam.

Hope this helps.

Contrec Model 515 SC04 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory permanently stores accumulative totalizers, hardware constants, data logs, and system configurations during full plant power failure events.
● INPUT SECTION
Differential Pressure InputsSingle or dual stacked analog differential pressure input channels configured for ISO 5167 or V-Cone loops.
Configurable Signal Formats: 4 to 20 mA current loops, 0 to 5 Vdc, or 1 to 5 Vdc voltage signals.
Signal Processing: Active filtering, programmable low-flow cutoff boundaries, and linear extraction.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial InfrastructureRS-232 Port: Dedicated port optimized for direct PC terminal setup or local ticket receipt printing.
RS-485 Port (Optional): Multi-drop serial bus supporting robust long-distance plant networking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Display ScreenBacklit alphanumeric LCD display showcasing raw Volume, Volume Flowrate, Mass, Mass Flowrate, Temperature, Pressure, Energy, Power, Specific Volume, and Differential Pressure.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal flow equations, ISO 5167 configurations, and mathematical IAPWS-IF97 steam calculations.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixReal-Time Clock (RTC) event log memory block capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Mechanical Housing LayoutMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayRobust elastomeric keyboard layout providing precise tactile user input feedback.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is required for maximum environmental operating range and to avoid damage from moisture and corrosion.

Download Contrec 515 Steam Flow Computer (SC04) information here

Datasheet: Contrec_515-SC04_Datasheet
Manual: Contrec_515-SC04_Manual

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