Contrec 515 Ideal Gas Flow Computer (GC02)

Gas plants running vortex or turbine flowmeters with an analogue output still need the reading corrected for real gas behaviour, not just a linear flow-to-volume conversion. The Contrec 515 GC02 Ideal Gas Flow Computer is built for this, interfacing directly with analogue volume flowmeters.

It resolves gas compressibility and actual gas quantity in real time using standard equations of state, for vapour and non-liquefied gas lines. Stacked analogue flow inputs let it handle changing flow profiles, and multi-point non-linear correction maps the flowmeter’s actual behaviour rather than assuming a straight-line response.

In actual application, this unit usually sits out on process plant rather than in a control room, so it comes in a weatherproof IP65 housing with a backlit alphanumeric LCD. It also has an adjustable 8-24V DC sensor excitation supply, isolated 4-20mA loop retransmission, and dual RS-232/RS-485 Modbus RTU ports for integration into plant automation networks.

Before we quote this, we would normally check your flowmeter’s analogue output signal, your gas composition, and your line pressure and temperature.

Hope this helps.

Contrec Model 515 GC02 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard
230 Vac ±15% option (Model code selection E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory RetentivityNon-volatile flash memory permanently stores accumulative gas totalizers, data logs, hardware constants, and system configurations during full plant power failure events.
● INPUT SECTION
Analog Flowmeter InputsSingle or dual stacked analog flow channels.
Configurable Signal Formats: 4 to 20 mA current loops, 0 to 5 Vdc, or 1 to 5 Vdc voltage signals.
Signal Correction: Multi-point non-linear correction filters can be assigned to better reflect the flowmeter’s behavior.
Compensation Analog InputsAnalog Temperature Input: RTD (Pt100) or linear 4 to 20 mA process loop.
Analog Pressure Input: 4 to 20 mA active linear transmitter input.
● OUTPUT SECTION
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Digital Pulse RetransmissionOpen collector transistor output featuring software-defined volumetric scaling factor and adjustable pulse width duration.
Serial InfrastructureRS-232 Port: Dedicated port optimized for direct PC terminal setup or local ticket receipt printing.
RS-485 Port (Optional): Multi-drop serial bus supporting robust long-distance plant networking.
Supported Protocols: Modbus RTU (Slave), standard Ticket Printer, and Contrec command-line protocols.
Local Display ScreenBacklit alphanumeric LCD display showcasing raw Volume, Volume Flowrate, Corrected Volume, Corrected Flowrate, Mass, Mass Flowrate, Temperature, Pressure, and Compressibility Factor.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal flow metrics, mass calculation parameters, and industry-standard gas equations of state.
Analog Transmittance PrecisionBetter than ±0.05% of full scale range under reference conditions.
Data Logging MatrixReal-Time Clock (RTC) event log memory block capturing over 1,000 entries for continuous process audit tracking.
● PHYSICAL
Mechanical Housing LayoutMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy Ex410 explosion-proof housing).
Tactile Operator ArrayRobust elastomeric keyboard layout providing precise tactile user input feedback.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuits from harsh humidity and ambient chemical corrosion.

Download Contrec 515 Ideal Gas Flow Computer (GC02) information here

Datasheet: Contrec_515-GC02_Datasheet 
Manual: Contrec_515-GC02_Manual

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