Contrec 515 Dual Stage Mass Batch Controller (BC03)

The Contrec 515-BC03 is a dual stage batch controller built on the 515 platform, reading a mass frequency or analogue flowmeter signal to control batch deliveries in two stages, a fast fill followed by a slow trickle to bring the batch in accurately without overshooting on a fast-closing valve.

Being on the 515 platform, it carries the same solid hardware base as the rest of the family: multiple analogue and frequency inputs, RS232/RS485 or Ethernet communication with Modbus support, and relay outputs for valve control. Because it reads a mass-rate signal rather than a raw volumetric pulse, this is the version we’d point a customer to when the flowmeter itself already outputs mass flow, or when the process needs batching by mass rather than volume.

Before we quote this, we would normally confirm the flowmeter’s actual output type and signal characteristics, and whether the customer’s process really needs mass-based batching or if a volume-based 515 application would suit them better. Hope this helps.

Contrec Model 515 BC03 Technical Specifications
● POWER SECTION
Power Supply Options115 Vac ±15% standard (Optional: 230 Vac ±15% layout via model code E)
12 to 28 Vdc external field loop power input
Transducer Power OutputAdjustable 8 to 24 Vdc sensor excitation voltage regulated via software controls; maximum continuous current capacity up to 50mA.
Memory & Transaction SafetyNon-volatile flash memory securely preserves historical transaction ledgers, totalizer values, and configuration rules permanently during full plant power blackouts.
● INPUT SECTION
Flowmeter Pulse InputsSingle frequency input channel supporting a 0Hz minimum to 10kHz maximum high-speed bandwidth.
Compatible Sensors: Low-level millivolt, contact closure reed switches, Namur proximity sensors, or open collector pulse trains.
Analog Flow InputsSingle analog flow transmitter channel supporting standard current or voltage loops.
Signal Correction: Natively applies square law square-root extraction or multi-point non-linear correction curves.
Remote Operational ControlDedicated rear-panel terminal connections for external dry-contact hardware switches: Remote RUN, STOP, RESET, and BATCH SET commands.
● OUTPUT SECTION
Control Logic OutputsConfigurable control channels assigned for batch valve operations.
Execution Style: Programmed for Single Stage or Dual Stage (two-stage) valve throttling workflows.
Analog Retransmission LoopFully isolated 4 to 20 mA DC current loop retransmission output channel with programmable range scaling.
Serial InfrastructureRS-232 Port: Connection link optimized for receipt printer log printouts or direct PC terminal programming.
RS-485 Port (Optional): Multi-drop serial bus supporting long-range data tracking.
Supported Protocols: Modbus RTU (Slave), Modbus TCP/IP, and standard alphanumeric Ticket Printer protocols.
Local Display & VariablesBacklit alphanumeric LCD screen detailing real-time variables: Mass (Total) and Mass Flowrate (Rate). Preset Quantity values are logged and can be printed but remain hidden from the primary user menu.
● PERFORMANCE
Calculation AccuracyBetter than ±0.01% of reading for all internal flow metrics, overrun compensations, and batch quantity processing.
Analog Retransmission PrecisionBetter than ±0.05% of full scale range under reference conditions.
Transaction Logging CapacityInternal transactional ledger tracking up to 1,000 discrete batch records sequentially with clear calendars and time stamps.
● PHYSICAL
Mechanical Housing LayoutMolded field-mounting enclosure utilizing high-rigidity impact polymers (Optional flush panel mount, pipe track mount, or deployment within a heavy BZC Ex d explosion-proof block enclosure).
Tactile Input InterfaceErgonomic elastomeric tactile keypad providing direct operator command interaction and authorized preset value modifications.
● STANDARDS CONFORMITY
Environmental SafeguardingStandard IP65 weatherproof frontal fascia shield protection.
*Note: Conformal PCB coating (Option C) is highly recommended to protect internal circuit tracks from severe humidity and atmospheric corrosion.

Download Contrec 515 Dual Stage Mass Batch Controller (BC03) information here

Datasheet: Contrec-515-BC03-AP 
Manual: Contrec 515-BC03 Instruction Manual

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